Bondar Labs · Portfolio
Projects & examples
Representative examples of typical work — what it is, how it’s made, and what mattered. Your exact results depend on geometry, material choice and requirements.
Multi-layer 3D printed hanging sign for ArmMed Designs
A three-layer brand sign with a carbon-textured face, embedded mounting rings, and floating red/white elements.
Collaboration test piece (one-off)
Personalised 3D printed candle jars with custom names and messages
A personalised gift line: textured candle jars with raised lettering and two-colour lids, produced as a repeatable series.
Series production (20–25 units)
Custom transformer and solenoid coil bobbins (resin, mm-accurate)
Precision coil bobbins designed in CAD and produced in resin for clean small features and consistent fit.
Design + production across ~10 orders
Batch production of enclosure housings for Departure Boards UK
Hundreds of matching enclosure halves produced with consistent calibration, quality control, and careful packing for dispatch.
B2B run (500–600 units)
Replacement buttons for an Aston Martin ‘crystal key’ fob (CAD + FDM)
Custom replacement key buttons designed from measurements, prototyped in iterations, then produced as a small repeat series with crisp icon detail.
Prototype → small series (20+ orders)
Custom LED brake disc lamp with personalised centre cap
A one-off personalised display lamp combining multi-colour PLA printing, brass inserts and integrated USB LED lighting.
One-off custom build (£75)
Custom 74 mm intake flow straightener in ASA
A custom 74 mm honeycomb intake insert designed from scratch, printed in ASA and checked with precision measurements.
Custom CAD + pair production (£35 for 2 pieces)
Sunny Miami & Sunny Atlantis resin miniatures for a client in Denmark
Two fine-detail resin miniatures produced, finished and packed for safe express delivery to Denmark.
International order (£55 for 2 miniatures)
Reverse-engineered replacement radio front cover in an oak-toned filament
A damaged radio front cover measured, remodelled from scratch and reproduced as a full replacement part.
Reverse-engineered one-off replacement (£40)
Branded mini scrapers for Dreamy Cake – 220 piece batch
A 220-piece batch of practical branded mini scrapers produced as promotional inserts for bakery orders.
Batch production run (£0.75 per piece)
Clip-on laptop riser feet for better airflow and typing comfort
A simple pair of rear laptop risers that improve airflow, tilt the keyboard and translate well into a repeat eBay product.
Repeat eBay product (£5.99 small / £6.99 large)
High-detail resin orc miniatures for a private tabletop commission
Around 30 small resin miniatures produced from client files, post-processed carefully and packed securely for fast dispatch.
Private commission (~30 pieces at ~£2.50 each)
Custom PETG roof vent cowl designed from a hand sketch
From hand sketch to installed outdoor part: bespoke CAD, PETG printing, failure analysis and a successful second version.
Custom CAD + production (£40)
Custom 10-inch rack-mount adapters for TP-Link ER605 and DrayTek PQ1070X
Two fitted rack-mount adapter designs built around a specific SOHO 1U 10-inch rack and two network devices, then printed as a small production run.
Two custom designs (£40 per pair / £80 total)
Ryobi ONE+ battery removal aid for smaller hands
A small hinged tool that makes removing Ryobi ONE+ batteries easier and shows how 3D printing can solve a niche ergonomic problem.
Printed, cleaned and assembled (£12)
Zyxel XMG1915-10E: from a two-part rack adapter to a one-piece print
An individual rack-mount request became a repeat product: first printed and joined in two halves, then adapted for one-piece production on a larger printer.
PLA £22 / PETG £28 · delivery extra
Custom wall-mounted kiosk: enclosure, USB controls and electronics integration
A six-part print request developed into a four-section kiosk enclosure with eight illuminated buttons, custom USB keyboard firmware and an integrated wiring harness.
Redesign, firmware, wiring and assembly · £1,000+ labour
Chocolate decorating tool: three 3D-printed prototypes and the decision to stop
A metal decorating tool recreated in CAD and tested through three printed versions. Thin ribs and the risk of breakage led to a clear decision against production use.
Reverse engineering · Three iterations · Feasibility study
Samus Aran statue: a cleaner FDM print in three parts
A customer-supplied statue split into three components after a failed one-piece print, then printed at 0.12 mm layers and assembled for delivery.
Customer STL · 0.12 mm layers · Three-part assembly
Google TV Streamer 4K wall mount: from a customer STL to repeat orders
A customer-supplied holder became a repeat-order print: eight colours, three mounting options and 33 sales recorded when this case study was prepared.
Eight colours · Three mounting options · Repeat orders