Bondar Labs · Portfolio

Projects & examples

Representative examples of typical work — what it is, how it’s made, and what mattered. Your exact results depend on geometry, material choice and requirements.

ArmMed Designs 3D printed hanging sign in red, white and black.
FDM · PLA

Multi-layer 3D printed hanging sign for ArmMed Designs

A three-layer brand sign with a carbon-textured face, embedded mounting rings, and floating red/white elements.

Collaboration test piece (one-off)

Personalised 3D printed candle jars with raised lettering and custom lids.
FDM · PLA

Personalised 3D printed candle jars with custom names and messages

A personalised gift line: textured candle jars with raised lettering and two-colour lids, produced as a repeatable series.

Series production (20–25 units)

A set of small resin-printed coil bobbins with core openings.
Resin · Photopolymer Resin

Custom transformer and solenoid coil bobbins (resin, mm-accurate)

Precision coil bobbins designed in CAD and produced in resin for clean small features and consistent fit.

Design + production across ~10 orders

Flame finishing a 3D printed enclosure to remove fine PLA strings.
FDM · PLA

Batch production of enclosure housings for Departure Boards UK

Hundreds of matching enclosure halves produced with consistent calibration, quality control, and careful packing for dispatch.

B2B run (500–600 units)

Close-up of replacement key buttons installed in a key fob.
FDM · PLA

Replacement buttons for an Aston Martin ‘crystal key’ fob (CAD + FDM)

Custom replacement key buttons designed from measurements, prototyped in iterations, then produced as a small repeat series with crisp icon detail.

Prototype → small series (20+ orders)

Preview card image for the custom LED brake disc lamp project.
FDM · PLA + Electronics

Custom LED brake disc lamp with personalised centre cap

A one-off personalised display lamp combining multi-colour PLA printing, brass inserts and integrated USB LED lighting.

One-off custom build (£75)

Preview card image for the custom 74 mm intake flow straightener project.
FDM · ASA

Custom 74 mm intake flow straightener in ASA

A custom 74 mm honeycomb intake insert designed from scratch, printed in ASA and checked with precision measurements.

Custom CAD + pair production (£35 for 2 pieces)

Preview card image for the Sunny Miami and Sunny Atlantis resin miniatures project.
Resin · Water-washable Resin

Sunny Miami & Sunny Atlantis resin miniatures for a client in Denmark

Two fine-detail resin miniatures produced, finished and packed for safe express delivery to Denmark.

International order (£55 for 2 miniatures)

Preview card image for the reverse-engineered radio front cover project.
FDM · Wood-tone Filament

Reverse-engineered replacement radio front cover in an oak-toned filament

A damaged radio front cover measured, remodelled from scratch and reproduced as a full replacement part.

Reverse-engineered one-off replacement (£40)

Preview card image for the branded mini scrapers batch project.
FDM · PLA

Branded mini scrapers for Dreamy Cake – 220 piece batch

A 220-piece batch of practical branded mini scrapers produced as promotional inserts for bakery orders.

Batch production run (£0.75 per piece)

Preview card image for the clip-on laptop riser feet project.
FDM · PLA

Clip-on laptop riser feet for better airflow and typing comfort

A simple pair of rear laptop risers that improve airflow, tilt the keyboard and translate well into a repeat eBay product.

Repeat eBay product (£5.99 small / £6.99 large)

Preview card image for the resin orc miniatures project.
Resin · Water-washable Resin

High-detail resin orc miniatures for a private tabletop commission

Around 30 small resin miniatures produced from client files, post-processed carefully and packed securely for fast dispatch.

Private commission (~30 pieces at ~£2.50 each)

Preview card image for the custom PETG roof vent cowl project.
FDM · PETG

Custom PETG roof vent cowl designed from a hand sketch

From hand sketch to installed outdoor part: bespoke CAD, PETG printing, failure analysis and a successful second version.

Custom CAD + production (£40)

Preview card image for the custom 10-inch rack-mount adapters project.
FDM · PLA

Custom 10-inch rack-mount adapters for TP-Link ER605 and DrayTek PQ1070X

Two fitted rack-mount adapter designs built around a specific SOHO 1U 10-inch rack and two network devices, then printed as a small production run.

Two custom designs (£40 per pair / £80 total)

Preview card image for the Ryobi ONE+ battery removal aid project.
FDM · PLA

Ryobi ONE+ battery removal aid for smaller hands

A small hinged tool that makes removing Ryobi ONE+ batteries easier and shows how 3D printing can solve a niche ergonomic problem.

Printed, cleaned and assembled (£12)